IDENTIFIKASI RISIKO OPERASIONAL GUDANG PAPER PADA INDUSTRI KEMASAN FLEXIBLE MENGGUNAKAN METODE FAILURE MODE AND ANALYSIS EFFECT (FMEA)

This study aims to identify operational risks in the raw paper receiving process
and finished goods handling activities in a paper warehouse of the flexible
packaging industry using the Failure Mode and Effect Analysis (FMEA) method.
Risk assessment was conducted based on the Severity (S), Occurrence (O), and
Detection (D) criteria to determine the Risk Priority Number (RPN) as the basis for
prioritizing operational risks. The findings, obtained through field observations
and interviews, identified six potential operational risks within warehouse
activities. The highest-priority risk was the accumulation of operational activities
in the loading and unloading area, with an RPN of 432. This risk was mainly caused
by the simultaneous execution of raw paper receiving and finished goods dispatch
activities within the same operational area. The proposed improvement focuses on
adjusting the availability of material handling personnel during peak operational
periods. As a control measure, periodic monitoring of loading and unloading
activities, along with regular observation of the operational area, is recommended
to minimize activity congestion, maintain orderly warehouse operations, and
support the continuity of material flow within the paper warehouse.

Penulisan ini bertujuan untuk mengidentifikasi risiko operasional pada proses
penerimaan bahan baku kertas dan pengelolaan produk jadi di gudang paper industri
kemasan fleksibel menggunakan metode Failure Mode and Effect Analysis
(FMEA). Penilaian risiko dilakukan berdasarkan nilai Severity (S), Occurrence (O),
dan Detection (D) untuk menentukan nilai Risk Priority Number (RPN) sebagai
dasar penetapan prioritas risiko. Hasil penulisan berdasarkan observasi dan
wawancara menunjukkan terdapat enam potensi risiko operasional, dengan risiko
tertinggi berupa penumpukan aktivitas pada area bongkar dan muat yang
memperoleh nilai RPN atau Risk Priority Number sebesar 432. Risiko tersebut
disebabkan oleh tingginya aktivitas penerimaan bahan baku dan pengeluaran
produk jadi yang berlangsung secara bersamaan pada satu area operasional. Usulan
perbaikan dilakukan melalui penyesuaian kebutuhan petugas pemindahan material
pada jam operasional yang padat. Sebagai upaya pengendalian, dilakukan
pemantauan berkala terhadap kelancaran proses bongkar dan muat serta kondisi
area operasional untuk meminimalkan terjadinya penumpukan aktivitas dan
menjaga kelancaran operasional gudang paper.